Principles of Selecting Industrial Pumps for Oil Refineries

Industrial Pumps as the Beating Heart of Oil Refineries

Industrial pumps, as the beating heart of refineries, play a crucial role in fluid transfer, pressure maintenance, and ensuring the safe and continuous operation of process units. The proper selection of pumps in oil refineries not only enhances system efficiency but also prevents costly failures, production downtime, and safety hazards.

This article explores the engineering principles, international standards, key selection criteria, and industrial experiences involved in choosing the right pumps for oil and gas refineries, while also highlighting the experience of Aras Mechanical in pump design and supply for projects in Dubai and other international regions.

Types of Pumps Used in Refineries

Depending on the type of fluid, pressure, temperature, and operating conditions, various types of pumps are used in oil refineries:

Centrifugal Pumps

  • The most commonly used type in refineries

  • Suitable for high-flow and medium-pressure applications

  • Used for pumping crude oil, condensate, cooling water, and refined products

Positive Displacement Pumps

  • Includes gear, piston, diaphragm, and screw pumps

  • Suitable for viscous, corrosive, or shear-sensitive fluids

  • Used for transferring additives, lubricants, asphalt, or heavy crude oil

Special Pumps

  • Dosing pumps for precise chemical injection

  • Explosion-proof pumps for flammable gas environments

  • Multistage pumps for very high-pressure applications

Key Criteria for Selecting Refinery Pumps

Selecting the most appropriate pump requires a detailed technical evaluation of the following factors:

 Fluid Characteristics

  • Type of fluid (crude oil, diesel, steam, etc.)

  • Viscosity and corrosiveness

  • Presence of suspended solids

 Operating Conditions

  • Required flow rate

  • Suction and discharge pressures

  • Operating temperature

Safety and Hazard Classification

  • Location in hazardous zones (Zone Classification)

  • Compliance with ATEX and API explosion-prevention standards

Maintainability

  • Ease of maintenance and accessibility

  • Repair cost and downtime

  • Availability of spare parts

 International Standards

  • API 610 for centrifugal pumps in refineries

  • ANSI / HI for industrial pumps

  • ISO 5199 / 2858 for projects with European equipment

  • Explosion-proof (Ex-proof) and environmental compliance requirements

Engineering Process of Pump Selection in Refinery Projects

Process study and preparation of the Pump Data Sheet

Review of P&ID diagrams and system pressure conditions

Calculation of Total Dynamic Head (TDH)

Selection of the proper pump model using software such as PUMP-FLO or Sulzer Select

Issuance of RFQ (Request for Quotation) to qualified suppliers

Technical evaluation, Factory Acceptance Testing (FAT), and on-site installation

The Role of Aras Mechanical in Refinery Pump Selection and Supply

Aras Mechanical, as the mechanical equipment division of Aras Holding, is responsible for the design, selection, and implementation of industrial pumps in large-scale oil and energy projects.
With extensive experience in refinery projects in Dubai and other international markets, the company adheres to API and ISO standards and performs the following activities:

  • Complete Pump Package Engineering

  • Collaboration with reputable global manufacturers (KSB, Sulzer, Flowserve, etc.)

  • Ensuring technical and economic compliance of equipment

  • Managing transportation, testing, installation, and commissioning in EPC projects

The proper selection of industrial pumps in oil refineries results from a combination of engineering knowledge, operational experience, process understanding, and deep awareness of international standards.
Companies like Aras Mechanical, which operate with this engineering-based approach, have successfully executed safe, efficient, and high-performance projects in Dubai and other global locations.

Aras Holding, through its subsidiary Aras Mechanical, has played a significant role in the selection, design, and implementation of industrial pumps for oil refineries in Dubai and international markets.
By fully adhering to global standards such as API 610, ISO 2858, and ANSI/HI, the company is actively engaged in worldwide oil, gas, and energy projects.

Aras Mechanical is one of the most specialized subsidiaries of Aras Holding in the fields of piping, pumping, and refinery installation.
By supplying pumps from reputable international brands, the company provides professional, efficient, and safe solutions for industrial projects in Dubai and other countries.

In 2025, modern refineries require equipment designed according to global standards and precise engineering.
Aras Holding, leveraging the expertise of Aras Mechanical, has successfully met this need on an international level.